First essential step: Identification
Each part that enters the production site is identified, referenced and stored as a core so as to be integrated into the production schedule.
Second step: Manufacturing
There are several manufacturing phases:
- Washing
- Disassembling
- Qualification of components (compliant – to be rectified – discarded)
Components are processed using appropriate skills and tools:
- For the mechanical parts and bearings: Machining with a fleet of high-precision numerically controlled machines, machining lathes and hand tools.
- For the hydraulic parts: replacement of all seals and segments to ensure that the products are watertight and work properly. These are new OE quality seals.
- For electrical and electronic components: replacement of sockets and connectors, electronic components or complete boards, resetting, programming and settings of boards in a specially dedicated electronic welding workshop.
Assembling: Once all the components have been renovated, we move on to the final assembly, as a factory manufacturing new products, but with reconditioned components.
Then comes the final inspection and testing phase:
Dimensional and functional testing on test benches which reproduce the vehicle’s environment. This allows the product to be tested as close as possible to normal conditions of use.
Final stage: Finishing, packing, and storage pending shipment.